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Wire gauge size for mid-century Zeniths
5/25/2011 10:17:29 AMBrian Williams
Gentlemen;

Is there a "rule of thumb” for wire gauge used in tube radios? I am restoring a Zenith H511 and wish to purchase some cotton/silk insulated wiring and cannot seem to find a reference on the wiring schematic to the actual gauge size. If I were to stock the most common sizes of wire for radios of the mid-fifties vintage, could anyone of you fine gentlemen offer your advice on the most popular gauges that would be needed?

Thank you!

Brian

5/25/2011 11:22:07 AMDoug Criner
AWG 20 and 22 should cover you. Use #22 for the low-voltage signal path and #20 for filament and B+ circuits. Other people will have other suggestions.

Wire size usually isn't shown on schematics. With experience, you can estimate the original wire size by inspection - or compare it to new replacement wire.

You can use cotton-covered wire (for appearance), but I would get the type that has a teflon insulation inside.

5/25/2011 12:31:05 PMcodefox

Agreed, I find solid wire easier to work with than stranded, provided it is not going to move under any circumstance.

:AWG 20 and 22 should cover you. Use #22 for the low-voltage signal path and #20 for filament and B+ circuits. Other people will have other suggestions.
:
:Wire size usually isn't shown on schematics. With experience, you can estimate the original wire size by inspection - or compare it to new replacement wire.
:
:You can use cotton-covered wire (for appearance), but I would get the type that has a teflon insulation inside.
:

5/25/2011 6:36:12 PMDoug Criner
Good advice - I don't like stranded for hook-up wire. It has a mind of it's own - and tends to spring while being soldered, causing a cold joint. And when I strip it, I often clip a couple of strands. And yes, if the wire is going to need to move or flex, stranded is best - like wires running to speakers or other wiring above the chassis. Also for connecting loop antennas to the set.

I think most hook-up wire comes tinned, but that is what you want.

Not very often, but sometimes I have a use for #28 (or so) solid wire-wrap wire. It's useful for making wired connections to printed circuit boards or for tight spaces. (Not for wire-wrap connections, but for soldering.)

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I find solid wire easier to work with than stranded
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