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electrlytics
5/7/2009 4:10:01 PMVinny
Greetings,
I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
Thank you,
Vinny
5/7/2009 4:11:14 PMVinny
Sorry for the mistake in spelling: Electrolytics.

:Greetings,
:I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
:Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
:Thank you,
:Vinny

5/7/2009 4:16:00 PMPeter G. Balazsy
Yes sure that is fine.

The tolerance is 20% or greater anyway... so going up is always better. The 1st cap after the rectifier should not go too high because it stresses the rectifier tube so that one should be close to original value and not up more than 20% ... nut the next one after the choke or resistor can go much higher and it's ok.

5/7/2009 4:20:31 PMLewis L
:Yes sure that is fine.
:
:The tolerance is 20% or greater anyway... so going up is always better. The 1st cap after the rectifier should not go too high because it stresses the rectifier tube so that one should be close to original value and not up more than 20% ... nut the next one after the choke or resistor can go much higher and it's ok.
:

As has been pointed out, the radios were built to make the most profit, ergo, the minimum of everything that would work. Here, I must disagree with Peter a bit, and say put in the biggest value you can get into the space.
Lewis

5/7/2009 9:02:05 PMWarren

The Hallicrafters S-38's use like a 60 40 40 20 MFD.

I use 100 50 50 10 MFD. Radio seems to like that. Works better with way less low voulme hum.

5/8/2009 5:27:37 AMPeter G. Balazsy
Hi lewis:
That's not my "opinion" that is the tube manual max value spec.

If you look up any rectifier it will tell you the MAX allowed input cap size.
This is because when the radio 1st turns on the cap looks like a short until it starts charging.
The bigger the cap the longer it looks like a hard load...like a short... the tube will arc over from plate to cathode if the cap is larger than the spec and destroy the tube.

5/14/2009 10:13:17 PMLewis L
:Hi lewis:
:That's not my "opinion" that is the tube manual max value spec.
:
:If you look up any rectifier it will tell you the MAX allowed input cap size.
:This is because when the radio 1st turns on the cap looks like a short until it starts charging.
:The bigger the cap the longer it looks like a hard load...like a short... the tube will arc over from plate to cathode if the cap is larger than the spec and destroy the tube.

Peter:
When I said "space" I meant physical and electrical specs both.
Lewis

5/8/2009 10:26:24 AMZ-
: Here, I must disagree with Peter a bit, and say put in the biggest value you can get into the space.
:Lewis

That is bad advice.

As it been pointed out, reading specs from a tube manual will tell you the maximum allowable capacity to be used for a specific rectifier. Never exceed the maximum value, unless you like replacing shorted rectifiers.

Syl

5/9/2009 11:07:12 PMWarren

It is best to not go way overboard with the filter caps. Like to use 1000 MFD. where a 60 or so should have been.
The rectifier warms slow, comes up slow, so it's not like a big hit as with diodes. But I would think you would be working the tube in a way that's not needed.
If you really want to help the filtering more than just oversize caps. Add in a low resistance ferrite core choke inline with the power supply first output. I have done this with a few of the AA5 sets. Makes a noticeable difference.
5/10/2009 12:43:29 AMPeter G. Balazsy
Warren where did you find those ferrite chokes?.. and what size?
5/10/2009 1:32:03 AMWarren
I found them in a surplus store in El-Cajon Califonia. They have them brand new by the ton. 50 Cents each.
Made by " Dale " 1H-10 50uh 8116 Heavy little thing, about the size of your thumb to the first joint. Also found some great tunable wave traps brand new for 25 cents each. With these you can add a RF amp to the front end of an AA5 without the use of an RF coil, or 3 gang tuner. Another find was Thordason IF transfomers with the brass screw theads to a ferrite core top and bottom.
5/10/2009 9:25:10 PMZ-
: Made by " Dale " 1H-10 50uh

Am I reading right? Are you using a 50uH choke in a PI filter for a PSU?

Syl

5/8/2009 10:28:25 AMZ-
:Greetings,
:I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
:Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
:Thank you,
:Vinny

Vinny,

You can use a 50uF in lieu of the 40uF without problem, BUT, I would go with a higher voltage capacitor, say at least 160V. My line voltage sits at 123V constant here and rectified I read well over 150V. I like using 200V-250V caps for a good safety margin although 160V would do.

Syl

5/8/2009 11:49:49 AMDave A.
Peter and Syl are correct. Higher Capacitance = Higher Inrush Current on startup in this case (filter cap after rectifier). But, going up in voltage rating should not hurt - unless ESR is a critical factor.

The inductor (speaker field coil, etc) or resistor before the other cap will reduce the charge time of the cap (T=RC).

I still like to stay as close to the original capacitance (F) values I can. There are reasons why the values that were used were picked, and it is not primarily cost & size - but that plays a part.

The LC filter values are important to filter the proper frequency range, and not be in a resonant situation, as I think was mentioned in the other thread.

As also mentioned, those old caps probably have a wider tolerance than the standard 20% today. Your old caps are worse on low side by now. If you pick a higher cap value, its probably a tighter tolerance than what you had. Today's mfr processes are also much tighter than they were years ago, so a 20% part will most likely be much better than 20%, but you need to account for aging, change with temperature, etc.

Higher cap value, more inrush. Lower cap value, more ripple. There is always a tradeoff.

@Vinny - To answer your question, 47uF is standard these days. You can buy 47uF, 160V 20% cap at Mouser for less than a buck.

Personally, I go with the Vishay/Sprague Atom series made for these applications. They still make the old values. Yours is a TVA1511 Newark has the best price on these - 3 bucks for that P/N.

If in a pinch the 50uF would work, but there may be somewhat of a compromise to the design of your equipment - maybe not.

Dave

5/8/2009 12:54:27 PMBill VA
:Peter and Syl are correct. Higher Capacitance = Higher Inrush Current on startup in this case (filter cap after rectifier). But, going up in voltage rating should not hurt - unless ESR is a critical factor.
:
:The inductor (speaker field coil, etc) or resistor before the other cap will reduce the charge time of the cap (T=RC).
:
:I still like to stay as close to the original capacitance (F) values I can. There are reasons why the values that were used were picked, and it is not primarily cost & size - but that plays a part.
:
:The LC filter values are important to filter the proper frequency range, and not be in a resonant situation, as I think was mentioned in the other thread.
:
:As also mentioned, those old caps probably have a wider tolerance than the standard 20% today. Your old caps are worse on low side by now. If you pick a higher cap value, its probably a tighter tolerance than what you had. Today's mfr processes are also much tighter than they were years ago, so a 20% part will most likely be much better than 20%, but you need to account for aging, change with temperature, etc.
:
:Higher cap value, more inrush. Lower cap value, more ripple. There is always a tradeoff.
:
:@Vinny - To answer your question, 47uF is standard these days. You can buy 47uF, 160V 20% cap at Mouser for less than a buck.
:
:Personally, I go with the Vishay/Sprague Atom series made for these applications. They still make the old values. Yours is a TVA1511 Newark has the best price on these - 3 bucks for that P/N.
:
:If in a pinch the 50uF would work, but there may be somewhat of a compromise to the design of your equipment - maybe not.
:
:Dave

I too go along with using values as close to original. But how many times have you encountered the manufacturer's installed caps being much different from schematic. And always higher?

Bill

5/9/2009 10:08:48 PMWide Tolerance
Older electrolytics often had tolerances of -20%/+80%. That being the case, trying to get very close to the original marked value isn't all that important.

:Greetings,
:I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
:Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
:Thank you,
:Vinny

5/10/2009 9:40:07 AMZ-
:Older electrolytics often had tolerances of -20%/+80%. That being the case, trying to get very close to the original marked value isn't all that important.

With such bad advice, no wonder you don't sign your post.

Yes it is important for all the reason already stated.
The % is worst case scenarios and temperature related.
If the cap going up in value while the radio is hot (which happens in real world) can't damage the rectifier as it is already active. It is at turn on that damage occurs. see explanation in previous post.

Following your "logic", using an 80uF would seem right?
Fine, then that same cap also has an -20/+80% spec. That would make it possibly an 100uF under some condition or worst case scenario, enough to blow the rectifier.

Syl

5/11/2009 1:52:49 AMWhat Purpose Does This Serve?
:With such bad advice, no wonder you don't sign your post.
:Syl

What is the purpose of this kind of response? If you don't like the guy's post, ignore it. If you want to give different advice, do so. The world will get along fine whether you agree with others or not. Making silly remarks doesn't exactly make you seem intelligent.

As for signing posts, does that make you feel important? If so, it's only to yourself.

5/11/2009 8:30:34 AMZ-
:If you don't like the guy's post, ignore it.

I can't let wrong advice and misinformation go by.
If you do, it probably is because you don't care about others and the hobby. As for myself I do care that the right information goes through.

BTW, why don't you follow your own advice and ignore my post? It [i]does[/i] get under your skin eh?

Syl

5/11/2009 3:00:24 PMThank You
The world is so much better off with a genius like you to keep everyone on the correct path. Your information is always right and you have the only permissible opinion on everything. How wonderful it must be to recognize yourself as such an impressive fellow.

::If you don't like the guy's post, ignore it.
:
:I can't let wrong advice and misinformation go by.
:If you do, it probably is because you don't care about others and the hobby. As for myself I do care that the right information goes through.
:
:BTW, why don't you follow your own advice and ignore my post? It [i]does[/i] get under your skin eh?
:
:Syl

5/11/2009 3:39:20 PMZ-
:The world is so much better off with a genius like you to keep everyone on the correct path. Your information is always right and you have the only permissible opinion on everything. How wonderful it must be to recognize yourself as such an impressive fellow.

Thanks, kind words are always appreciated.

Syl

5/11/2009 2:01:32 AMNonsense
All that was said was that trying to get to the exact value wasn't worth the trouble, given the wide tolerances. Anyone with any common sense would know this didn't mean putting in a part with a wildly different nominal value.

::Older electrolytics often had tolerances of -20%/+80%. That being the case, trying to get very close to the original marked value isn't all that important.
:
:With such bad advice, no wonder you don't sign your post.
:
:Yes it is important for all the reason already stated.
:The % is worst case scenarios and temperature related.
:If the cap going up in value while the radio is hot (which happens in real world) can't damage the rectifier as it is already active. It is at turn on that damage occurs. see explanation in previous post.
:
:Following your "logic", using an 80uF would seem right?
:Fine, then that same cap also has an -20/+80% spec. That would make it possibly an 100uF under some condition or worst case scenario, enough to blow the rectifier.
:
:Syl

5/10/2009 10:27:49 AMNorm Leal
Hi Vinny

A lot depends on how an electrolytic cap is used in a circuit. A cap right at the rectifier should be limited to the tube manual spec. A second filter can be way increased in size. Higher values will usually filter out hum better but larger is size and cost.

Use a voltage rating same or higher than original.

If a person goes by tolerance and uses a cap at upper limit what says the replacement won't also be at the high end?

If original cap was 40 mf use 47 mf as this is the present standard value.

Norm

:Greetings,
:I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
:Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
:Thank you,
:Vinny

5/11/2009 2:48:59 AMNo Kidding
How about some common sense? Tolerances don't mean going to the max end to select a new part. Electrolytics have wide tolerances. All that means is that an exact value isn't usually very important. Most folks are smarter than to think this means they can go to one extreme or the other and then forget about the tolerance of the new part. This could end up with ridiculously high or low values. Give the folks who read these posts some credit for having some idea what they are doing.

:Hi Vinny
:
: A lot depends on how an electrolytic cap is used in a circuit. A cap right at the rectifier should be limited to the tube manual spec. A second filter can be way increased in size. Higher values will usually filter out hum better but larger is size and cost.
:
: Use a voltage rating same or higher than original.
:
: If a person goes by tolerance and uses a cap at upper limit what says the replacement won't also be at the high end?
:
: If original cap was 40 mf use 47 mf as this is the present standard value.
:
: Norm
:
::Greetings,
::I have a Westinghouse 50"s radio with a 20 and 40 uF @150 Volts in a can. Is it way out to replace the 40 with a 50? all at the same volts.
::Is there a general rule when substituting electrolytics up and down? I believe I have read that it is 10% up or down, but not sure if 50 in place of a 40 is to much.
::Thank you,
::Vinny

5/11/2009 3:05:12 AMPeter G. Balazsy
Hey..look!
Now you are really making yourself look dumb as well as disrespectful.

I certainly don't have to defend Norm, but it should be obvious to you that Norm is quite highly respected around here.

Norm is one of the most knowledgeable and courteous contributors to this form and his input is ALWAYS respected highly.

Trying to impugn his advice is not only pointless but shows how little you really understand.

Please go do something worthwhile...
You are just irritating people and wasting your time here.

.. AND... you are depriving some village of a good idiot.

5/11/2009 3:31:42 AMWarren
I think it's best to drop this subject and all postings about this. It's going to get silly and ugly again like the resistor thing. There is always real good information here, and some maybe not " as " good. In any case it's a live and learn world. If you make a mistake you won't next time. To say something like it's common sense maybe not so common to others.
5/11/2009 3:48:40 AMOh My!
You really told that guy. I'll bet he'll never do that again. Gosh!

:Hey..look!
:Now you are really making yourself look dumb as well as disrespectful.
:
:I certainly don't have to defend Norm, but it should be obvious to you that Norm is quite highly respected around here.
:
:Norm is one of the most knowledgeable and courteous contributors to this form and his input is ALWAYS respected highly.
:
:Trying to impugn his advice is not only pointless but shows how little you really understand.
:
:Please go do something worthwhile...
:You are just irritating people and wasting your time here.
:
:.. AND... you are depriving some village of a good idiot.
:

5/14/2009 9:27:20 AMqetwry
peter ur just a nasty little bitch arent you

:Hey..look!
:Now you are really making yourself look dumb as well as disrespectful.
:
:I certainly don't have to defend Norm, but it should be obvious to you that Norm is quite highly respected around here.
:
:Norm is one of the most knowledgeable and courteous contributors to this form and his input is ALWAYS respected highly.
:
:Trying to impugn his advice is not only pointless but shows how little you really understand.
:
:Please go do something worthwhile...
:You are just irritating people and wasting your time here.
:
:.. AND... you are depriving some village of a good idiot.
:

5/15/2009 12:53:56 AMPeter G. Balazsy
If that's what YOU call defending good people and against improper attacks ... ok
5/16/2009 2:45:46 AMSurely You Jest
Defending someone infers that you believe yourself to be superior to that person.

:If that's what YOU call defending good people and against improper attacks ... ok

5/16/2009 11:20:43 AMnew handle for him
we can start calling him pompous peter

:Defending someone infers that you believe yourself to be superior to that person.
:
::If that's what YOU call defending good people and against improper attacks ... ok

5/17/2009 1:09:25 AMPeter G. Balazsy
Just sick and tired of seeing you cowardly no-namers drag down an otherwise nice civil environment.

So I defend only that which used to be a pleasant environment until you polluted it... that's all.
Call it what you like....lol

5/17/2009 4:53:53 PMOnce Again
Here we go again. Someone is trying to make this poor little man look foolish by making fake posts in his name. He couldn't possibly be as big a fool as these kinds of posts indicate. Can't you see that no one would constantly make the kind of silly remarks attributed to him? No one could have such a low opinion of himself as to constantly insist on playing the fool and to insist on being identified as such. Please stop.

:Just sick and tired of seeing you cowardly no-namers drag down an otherwise nice civil environment.
:
:So I defend only that which used to be a pleasant environment until you polluted it... that's all.
:Call it what you like....lol
:

5/11/2009 4:18:06 PMWhat Fun and Thanks
This is a fun site. There are a lot of good technical discussions and a lot of entertainment. The technical part comes from a few knowledgeable individuals who are always ready to help and always polite. Mr. Leal is one of the best examples of this kind of contributor.

Then there are the ones who continually provide entertainment. They can always be counted on to respond with either some kind of nonsense to something they disagree with or by an insult to the person who posted it. Two of them were represented in this thread. It is so easy for someone to spin them up it's almost unfair. They can always be counted on to respond to a challenge, no matter how obvious. Sometimes it almost seems as if someone is impersonating them with the intent of making them look foolish.

So thanks again for the good information and the entertainment.

5/11/2009 6:53:27 PMAnd...
...you are the number one if I read you right.
5/14/2009 12:12:17 PMplanigan
:...you are the number one if I read you right.
:

It is always best to aim for the nominal value rathar than rely on the tolerance extremes. Sometimes the extremes can cause problems. GM on a batch of Chevs had this hasppen. Rear axles, for easy in assembly, rely on force fit of axle shaft to bearing race to stop lateral movement. A number of cars were assembled with a batch of axles with minimum bearing surface diameter and maximum bearing ID. The axles on these cars would slip out of the car as there was not enough friction when the two parts were at the maximum tolerance in opposite ways (inside axle smallest, bearing ID largest). Maybe million to one chance that the batches, bearings/axles, would be placed on same cars but it did happen. PL

5/14/2009 11:43:48 PMVinny
Wow, when I logged on for the first time in a while I could not believe the responses. Thank you to everyone, the educational information of these responses is second to none, amazing.
Vinny A.


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