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Freaky burn-in failure
12/11/2008 6:00:51 AMPeter G. Balazsy
I finished that nice little Sonora KM-450 last week:
http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf

I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol

I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.

As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.

I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.

I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.

I measured B+ and found it was almost nil at about 1 or 2 volts.

Humm.

I swapped the 35Z5 rectifier to no avail.

Strange... I wondered..if something is pulling down the B+ ? ...maybe??

A flaky internally shorted tube perhaps?

I swapped each tube one by one with no difference.

So.. time to isolate the cause.. seriously!

I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
...so now only the first filter cap is connected.

Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?

So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.

Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!

Even if I had ALL loads off including the output tube.
If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.

So I changed rectifiers again.... same thing.

Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.

It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
Okay... there was finally B+... solid and strong !
It started to work... but it didn't seem to make sense.

Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
I guess it's for current limiting safety?

Most sets just have a jumper wire from pin 3 to pin 5.

Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol

I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!

That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
Odd.

Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol

Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
http://www.youtube.com/watch?v=IuoDqJoiWwg

Now here's another couple of real fun you-tube interpretations:
http://www.youtube.com/watch?v=mEieFuIWPYc
http://www.youtube.com/watch?v=_xTSHv_-7hc

12/11/2008 8:21:35 AMVinny
Peter, sorry to bother you. I am new to antique radios (about 6 months), I am learning how to use my multimeter and read that you measured B+ voltgage, where did you put your probes to measure? and also for B-? you also mentioned about a faulty resistor across 2 & 3 Pins (I have philco with the same)but mentioned that there is usually a jumper wire across those two points, so why would a faulty resistor cause such a problem if ususally there is a jumper between those pins? I also noticed on the tube layout on nostalgia http://www.nostalgiaair.org/tubes/35z5.htm that the 3 pin is marked HCT as the 2 and 7 pins are marked H (heater). So what does the HCT designate?
Thank you,
Vinny

:I finished that nice little Sonora KM-450 last week:
:http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
:
:I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
:
:I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
:
:As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
:
:I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
:
:I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
:
:I measured B+ and found it was almost nil at about 1 or 2 volts.
:
:Humm.
:
:I swapped the 35Z5 rectifier to no avail.
:
:Strange... I wondered..if something is pulling down the B+ ? ...maybe??
:
:A flaky internally shorted tube perhaps?
:
:I swapped each tube one by one with no difference.
:
:So.. time to isolate the cause.. seriously!
:
:I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
:...so now only the first filter cap is connected.
:
:Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
:
:So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
:Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
:
:Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
:However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
:
:Even if I had ALL loads off including the output tube.
:If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
:
:So I changed rectifiers again.... same thing.
:
:Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
:
:It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
:Okay... there was finally B+... solid and strong !
:It started to work... but it didn't seem to make sense.
:
:Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
:I guess it's for current limiting safety?
:
:
:
:Most sets just have a jumper wire from pin 3 to pin 5.
:
:Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
:
:I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
:
:That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
:Odd.
:
:Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
:
:Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
:http://www.youtube.com/watch?v=IuoDqJoiWwg
:
:Now here's another couple of real fun you-tube interpretations:
:http://www.youtube.com/watch?v=mEieFuIWPYc
:http://www.youtube.com/watch?v=_xTSHv_-7hc

12/11/2008 9:19:12 AMDoug H,
Vinny,

HCT stands for Heater Center Tap, which is used many times for pilot light connections on the 35Z5.

Doug

:Peter, sorry to bother you. I am new to antique radios (about 6 months), I am learning how to use my multimeter and read that you measured B+ voltgage, where did you put your probes to measure? and also for B-? you also mentioned about a faulty resistor across 2 & 3 Pins (I have philco with the same)but mentioned that there is usually a jumper wire across those two points, so why would a faulty resistor cause such a problem if ususally there is a jumper between those pins? I also noticed on the tube layout on nostalgia http://www.nostalgiaair.org/tubes/35z5.htm that the 3 pin is marked HCT as the 2 and 7 pins are marked H (heater). So what does the HCT designate?
:Thank you,
:Vinny
:
:
:
::I finished that nice little Sonora KM-450 last week:
::http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
::
::I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
::
::I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
::
::As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
::
::I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
::
::I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
::
::I measured B+ and found it was almost nil at about 1 or 2 volts.
::
::Humm.
::
::I swapped the 35Z5 rectifier to no avail.
::
::Strange... I wondered..if something is pulling down the B+ ? ...maybe??
::
::A flaky internally shorted tube perhaps?
::
::I swapped each tube one by one with no difference.
::
::So.. time to isolate the cause.. seriously!
::
::I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
::...so now only the first filter cap is connected.
::
::Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
::
::So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
::Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
::
::Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
::However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
::
::Even if I had ALL loads off including the output tube.
::If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
::
::So I changed rectifiers again.... same thing.
::
::Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
::
::It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
::Okay... there was finally B+... solid and strong !
::It started to work... but it didn't seem to make sense.
::
::Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
::I guess it's for current limiting safety?
::
::
::
::Most sets just have a jumper wire from pin 3 to pin 5.
::
::Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
::
::I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
::
::That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
::Odd.
::
::Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
::
::Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
::http://www.youtube.com/watch?v=IuoDqJoiWwg
::
::Now here's another couple of real fun you-tube interpretations:
::http://www.youtube.com/watch?v=mEieFuIWPYc
::http://www.youtube.com/watch?v=_xTSHv_-7hc

12/11/2008 9:25:50 AMVinny
Thank you again Doug, you have been great.
Vinny
p.s been reading a lot from the site you sent me.


:Vinny,
:
:HCT stands for Heater Center Tap, which is used many times for pilot light connections on the 35Z5.
:
:Doug
:
::Peter, sorry to bother you. I am new to antique radios (about 6 months), I am learning how to use my multimeter and read that you measured B+ voltgage, where did you put your probes to measure? and also for B-? you also mentioned about a faulty resistor across 2 & 3 Pins (I have philco with the same)but mentioned that there is usually a jumper wire across those two points, so why would a faulty resistor cause such a problem if ususally there is a jumper between those pins? I also noticed on the tube layout on nostalgia http://www.nostalgiaair.org/tubes/35z5.htm that the 3 pin is marked HCT as the 2 and 7 pins are marked H (heater). So what does the HCT designate?
::Thank you,
::Vinny
::
::
::
:::I finished that nice little Sonora KM-450 last week:
:::http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
:::
:::I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
:::
:::I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
:::
:::As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
:::
:::I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
:::
:::I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
:::
:::I measured B+ and found it was almost nil at about 1 or 2 volts.
:::
:::Humm.
:::
:::I swapped the 35Z5 rectifier to no avail.
:::
:::Strange... I wondered..if something is pulling down the B+ ? ...maybe??
:::
:::A flaky internally shorted tube perhaps?
:::
:::I swapped each tube one by one with no difference.
:::
:::So.. time to isolate the cause.. seriously!
:::
:::I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
:::...so now only the first filter cap is connected.
:::
:::Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
:::
:::So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
:::Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
:::
:::Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
:::However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
:::
:::Even if I had ALL loads off including the output tube.
:::If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
:::
:::So I changed rectifiers again.... same thing.
:::
:::Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
:::
:::It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
:::Okay... there was finally B+... solid and strong !
:::It started to work... but it didn't seem to make sense.
:::
:::Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
:::I guess it's for current limiting safety?
:::
:::
:::
:::Most sets just have a jumper wire from pin 3 to pin 5.
:::
:::Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
:::
:::I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
:::
:::That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
:::Odd.
:::
:::Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
:::
:::Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
:::http://www.youtube.com/watch?v=IuoDqJoiWwg
:::
:::Now here's another couple of real fun you-tube interpretations:
:::http://www.youtube.com/watch?v=mEieFuIWPYc
:::http://www.youtube.com/watch?v=_xTSHv_-7hc

12/11/2008 7:01:38 PMBill G.
Hi Peter,
The description of the failed 25 ohm resistor reminds me of the failed resistors we see in the base of tuning eyes. They look good, but are open. With these they have technically the right wattage rating, but being in an enclosed area they overheat and fail. Could your 25 ohm resistor be in a closed area?

Best Regards,

Bill Grimm

12/11/2008 7:06:58 PMrghines1
Seen this occasionally with 60's era electronics. Resistor will appear fine but open up despite being in a low power circuit.

Richard

12/11/2008 8:45:26 PMJohnny
:Hi Peter. This is not related to your current post but I thought I'd use the opportunity to ask you a question about my Zenith 6-S-223. I believe you said you had done a couple of these. Let me try to make some sense here. On top of the tuning capacitor there is a wire that goes to the control grid cap of one of the tubes. On the top of the other section there is a wire that is only long enough to reach the top of the other half of the tuning cap but it is connected to nothing. Does this wire actually belong there? Do the contacts on top of the two sections of the tuning capacitor connect to each other? Thanks Peter!
:
:I finished that nice little Sonora KM-450 last week:
:http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
:
:I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
:
:I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
:
:As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
:
:I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
:
:I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
:
:I measured B+ and found it was almost nil at about 1 or 2 volts.
:
:Humm.
:
:I swapped the 35Z5 rectifier to no avail.
:
:Strange... I wondered..if something is pulling down the B+ ? ...maybe??
:
:A flaky internally shorted tube perhaps?
:
:I swapped each tube one by one with no difference.
:
:So.. time to isolate the cause.. seriously!
:
:I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
:...so now only the first filter cap is connected.
:
:Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
:
:So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
:Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
:
:Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
:However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
:
:Even if I had ALL loads off including the output tube.
:If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
:
:So I changed rectifiers again.... same thing.
:
:Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
:
:It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
:Okay... there was finally B+... solid and strong !
:It started to work... but it didn't seem to make sense.
:
:Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
:I guess it's for current limiting safety?
:
:
:
:Most sets just have a jumper wire from pin 3 to pin 5.
:
:Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
:
:I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
:
:That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
:Odd.
:
:Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
:
:Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
:http://www.youtube.com/watch?v=IuoDqJoiWwg
:
:Now here's another couple of real fun you-tube interpretations:
:http://www.youtube.com/watch?v=mEieFuIWPYc
:http://www.youtube.com/watch?v=_xTSHv_-7hc
12/11/2008 8:53:59 PMMarv Nuce
Johnny,
I'm not Peter, but the other section of the tuning cap would normally connect to the oscillator circuit. Some of these caps have solder lugs on both sides or top and bottom of both sections. If there is a solder lug on the other side of the cap with the loose wire, it may connect to the oscillator circuits, and in such case the loose wire should be removed.

marv

::Hi Peter. This is not related to your current post but I thought I'd use the opportunity to ask you a question about my Zenith 6-S-223. I believe you said you had done a couple of these. Let me try to make some sense here. On top of the tuning capacitor there is a wire that goes to the control grid cap of one of the tubes. On the top of the other section there is a wire that is only long enough to reach the top of the other half of the tuning cap but it is connected to nothing. Does this wire actually belong there? Do the contacts on top of the two sections of the tuning capacitor connect to each other? Thanks Peter!
::
::I finished that nice little Sonora KM-450 last week:
::http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
::
::I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
::
::I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
::
::As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
::
::I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
::
::I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
::
::I measured B+ and found it was almost nil at about 1 or 2 volts.
::
::Humm.
::
::I swapped the 35Z5 rectifier to no avail.
::
::Strange... I wondered..if something is pulling down the B+ ? ...maybe??
::
::A flaky internally shorted tube perhaps?
::
::I swapped each tube one by one with no difference.
::
::So.. time to isolate the cause.. seriously!
::
::I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
::...so now only the first filter cap is connected.
::
::Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
::
::So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
::Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
::
::Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
::However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
::
::Even if I had ALL loads off including the output tube.
::If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
::
::So I changed rectifiers again.... same thing.
::
::Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
::
::It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
::Okay... there was finally B+... solid and strong !
::It started to work... but it didn't seem to make sense.
::
::Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
::I guess it's for current limiting safety?
::
::
::
::Most sets just have a jumper wire from pin 3 to pin 5.
::
::Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
::
::I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
::
::That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
::Odd.
::
::Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
::
::Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
::http://www.youtube.com/watch?v=IuoDqJoiWwg
::
::Now here's another couple of real fun you-tube interpretations:
::http://www.youtube.com/watch?v=mEieFuIWPYc
::http://www.youtube.com/watch?v=_xTSHv_-7hc

12/11/2008 9:25:18 PMJohnny
:Thanks again Marv. I found a picture on-line of another 6-S-223 and there is no wire on that section of the tuning capacitor. I have to ask because someone has really reworked this radio and added some weird wiring. I'm trying to return it to its original condition. There are connections on the under-side of both sections of the tuning cap. Let me verify but I bet your correct that there should be no connection at the point I'm questioning.
Johnny
:
:Johnny,
:I'm not Peter, but the other section of the tuning cap would normally connect to the oscillator circuit. Some of these caps have solder lugs on both sides or top and bottom of both sections. If there is a solder lug on the other side of the cap with the loose wire, it may connect to the oscillator circuits, and in such case the loose wire should be removed.
:
:marv
:
:::Hi Peter. This is not related to your current post but I thought I'd use the opportunity to ask you a question about my Zenith 6-S-223. I believe you said you had done a couple of these. Let me try to make some sense here. On top of the tuning capacitor there is a wire that goes to the control grid cap of one of the tubes. On the top of the other section there is a wire that is only long enough to reach the top of the other half of the tuning cap but it is connected to nothing. Does this wire actually belong there? Do the contacts on top of the two sections of the tuning capacitor connect to each other? Thanks Peter!
:::
:::I finished that nice little Sonora KM-450 last week:
:::http://www.nostalgiaair.org/PagesByModel/328/M0006328.pdf
:::
:::I've been really enjoying listening to it day after day during bench test burn-in.... until this evening it just plain QUIT !! lol
:::
:::I didn't notice it for a while as I had a 2nd radio playing the same station so.. when it died I missed it.
:::
:::As I went to turn them both off.. I noticed this was dead although the dial lamp was still lit as were the filaments of course.
:::
:::I pulled it out of the cabinet and found no audio noise when I touched the grid cap of the 12Q7..... Just quiet silence.
:::
:::I had another 35L6 output tube laying right there so I swapped that before testing anything else... but it had no effect.
:::
:::I measured B+ and found it was almost nil at about 1 or 2 volts.
:::
:::Humm.
:::
:::I swapped the 35Z5 rectifier to no avail.
:::
:::Strange... I wondered..if something is pulling down the B+ ? ...maybe??
:::
:::A flaky internally shorted tube perhaps?
:::
:::I swapped each tube one by one with no difference.
:::
:::So.. time to isolate the cause.. seriously!
:::
:::I un-soldered the 2nd section of the pi filter to isolate basically the entire radio's B+ load...
:::...so now only the first filter cap is connected.
:::
:::Ahh ... okay.. now I have B+ at about 120vdc... ok... so far so good.. right?
:::
:::So I re-connect that point and go unsolder everything from the load side after the 2nd filter cap....
:::Ok good .. still sort of nice B+ down at about 105v after the resistor at the 2nd filter cap ... ok... seems alright.
:::
:::Okay.. so now I unsolder ALL the plate loads from everything and start to put them back on one by one ... figuring I'll find which one is too much.
:::However... this is the point at which I started REALLY scratching my head because ANY load at all would pull the B+ down to 45 volts or so!
:::
:::Even if I had ALL loads off including the output tube.
:::If I only connected the plate of the 12Q7 the voltage would go down. I really puzzled with this a while. If I let that 12Q7 grid float.. the B+ would come back up.. to almost normal. But as soon as it was connected... down went that B+ again.
:::
:::So I changed rectifiers again.... same thing.
:::
:::Then I decided to put a silicone rectifier across the 35Z5 from pin 5 the plate to pin 8 the cathode as a test to see if it can help keep the B+ up.
:::
:::It didn't work that way.. either... but when I clipped it on right from the AC line input point on pin 2 and then over to pin 8...
:::Okay... there was finally B+... solid and strong !
:::It started to work... but it didn't seem to make sense.
:::
:::Now this radio has the pilot lamp across pins 2 and 3 as usual... but it ALSO has a 25 ohm resistor from pin 3 to the plate pin 5.
:::I guess it's for current limiting safety?
:::
:::
:::
:::Most sets just have a jumper wire from pin 3 to pin 5.
:::
:::Well the problem here was that the 25 ohm resistor has somehow drifted waaay high.. like about 10 megs or so...lol
:::
:::I had replaced the old resistor with a nice new 1/2 watt film resistor only last week.... but seems it crapped out and drifted high!
:::
:::That was the last thing I expected to fail. It wasn't discolored burned or anything indicating it had been stressed either.. just nice new-looking.
:::Odd.
:::
:::Well.. I put another nice new 1 watt-er in there now.. and everything is back to good order... radio playing oh-so beautifully... lol
:::
:::Right now I'm rewarding myself and I'm enjoying to my favorite local old big-band style radio station... and right now he's playing a truly great.. old Cole Porter's 1928 tune "Let's Misbehave" from the musical "Anything Goes"
:::http://www.youtube.com/watch?v=IuoDqJoiWwg
:::
:::Now here's another couple of real fun you-tube interpretations:
:::http://www.youtube.com/watch?v=mEieFuIWPYc
:::http://www.youtube.com/watch?v=_xTSHv_-7hc
12/11/2008 10:46:54 PMPeter G. Balazsy
::Thanks again Marv. I found a picture on-line of another 6-S-223 and there is no wire on that section of the tuning capacitor. I have to ask because someone has really reworked this radio and added some weird wiring. I'm trying to return it to its original condition. There are connections on the under-side of both sections of the tuning cap. Let me verify but I bet your correct that there should be no connection at the point I'm questioning.
:Johnny
::
::Johnny,
::I'm not Peter, but the other section of the tuning cap would normally connect to the oscillator circuit. Some of these caps have solder lugs on both sides or top and bottom of both sections. If there is a solder lug on the other side of the cap with the loose wire, it may connect to the oscillator circuits, and in such case the loose wire should be removed.
::
::marv
::
::::Hi Peter. This is not related to your current post but I thought I'd use the opportunity to ask you a question about my Zenith 6-S-223. I believe you said you had done a couple of these. Let me try to make some sense here. On top of the tuning capacitor there is a wire that goes to the control grid cap of one of the tubes. On the top of the other section there is a wire that is only long enough to reach the top of the other half of the tuning cap but it is connected to nothing. Does this wire actually belong there? Do the contacts on top of the two sections of the tuning capacitor connect to each other? Thanks Peter!

Johnny:
On my 222 here the rear most condenser wire goes directly to the RF tube grid cap. And the front condenser does have a short wire on it too.. and that wire has it's loose end wrapped around the the other wire about 3 turns... sort of like a gimmick cap connection.

12/12/2008 1:16:37 AMJohnny
:::Thanks again Marv. I found a picture on-line of another 6-S-223 and there is no wire on that section of the tuning capacitor. I have to ask because someone has really reworked this radio and added some weird wiring. I'm trying to return it to its original condition. There are connections on the under-side of both sections of the tuning cap. Let me verify but I bet your correct that there should be no connection at the point I'm questioning.
::Johnny
:::
:::Johnny,
:::I'm not Peter, but the other section of the tuning cap would normally connect to the oscillator circuit. Some of these caps have solder lugs on both sides or top and bottom of both sections. If there is a solder lug on the other side of the cap with the loose wire, it may connect to the oscillator circuits, and in such case the loose wire should be removed.
:::
:::marv
:::
:::::Hi Peter. This is not related to your current post but I thought I'd use the opportunity to ask you a question about my Zenith 6-S-223. I believe you said you had done a couple of these. Let me try to make some sense here. On top of the tuning capacitor there is a wire that goes to the control grid cap of one of the tubes. On the top of the other section there is a wire that is only long enough to reach the top of the other half of the tuning cap but it is connected to nothing. Does this wire actually belong there? Do the contacts on top of the two sections of the tuning capacitor connect to each other? Thanks Peter!
:
:
:
:Johnny:
:On my 222 here the rear most condenser wire goes directly to the RF tube grid cap. And the front condenser does have a short wire on it too.. and that wire has it's loose end wrapped around the the other wire about 3 turns... sort of like a gimmick cap connection.
:
:Thanks Peter! That makes sense because the short wire on my 223 looks original and the solder joint looks original. But does this wire being wrapped around the other wire really serve any purpose?
Johnny
12/12/2008 3:25:06 AMPeter G. Balazsy
::Thanks Peter! That makes sense because the short wire on my 223 looks original and the solder joint looks original. But does this wire being wrapped around the other wire really serve any purpose?
:Johnny

I don't know why it was designed that way... but when I tried removing it it changed my alignment a bit.

So maybe I could have re-aligned it without it.. but I assumed that since it was there from the factory ..I left it.

12/12/2008 12:57:45 PMJohnny
:Hi Peter. I noticed on the schematic that there is something that I wasn't sure what it was. On the wire coming from C1 going to the top cap of the 6A8 Det.-Osc., there is a little curly que looking symbol and the wire from it goes thru C7 and connects to C1. Also connects to R1 and pin 5 of the same 6A8. Would this be the wire that is wrapped around the wire on top of the tuning capacitor? It must be except for C7 is not physically in the loop in the radio. Do you see what I'm talking about on your schematic?
Johnny
:
:::Thanks Peter! That makes sense because the short wire on my 223 looks original and the solder joint looks original. But does this wire being wrapped around the other wire really serve any purpose?
::Johnny
:
:I don't know why it was designed that way... but when I tried removing it it changed my alignment a bit.
:
:So maybe I could have re-aligned it without it.. but I assumed that since it was there from the factory ..I left it.
12/12/2008 6:48:52 AMrghines1
It is a gimmick capacitor as Peter mentioned. Without it shortwave operation will likely be unstable. Provides a small amount of negative feedback. Ran into a problem with a Zenith 8S154 that had this wire removed. Radio used a 6A8 converter tube that would oscillate and create a large AVC voltage losing all reception on shortwave.

Richard

12/12/2008 12:52:13 PMMarv Nuce
All,
Well that's what I get for shooting from the hip!!! After finally looking at the schema, that wire shows up as a coil wrapped around one tuning cap wire at the grid from the other tuning cap section. This is a first for me, but far be it from me to question those old time Zenith engineers.

marv

:It is a gimmick capacitor as Peter mentioned. Without it shortwave operation will likely be unstable. Provides a small amount of negative feedback. Ran into a problem with a Zenith 8S154 that had this wire removed. Radio used a 6A8 converter tube that would oscillate and create a large AVC voltage losing all reception on shortwave.
:
:Richard



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